Spain: Technical review now on Automoto365.com

My technical review of Spain is now online, with all the detail developments from the weekend.  http://bit.ly/bsPdrK.   Including McLarens ‘triple’ slot rear wing, All the Mercedes changes, Ferrari’s F-Duct and Lotus new wing and Inerters (J-Dampers).
  

Ferrari: Spanish GP engine specification

Ferrari introduced a new engine spec in Spain; this was in order to resolve a problem with the pneumatic valve system.  This raises two points; why are they allowed to change a frozen engine specification and what are the pneumatic valves?

Since the end of 2006 F1 engine specs have been frozen, this was a move to further reduce the costs for the engine suppliers. It was introduced even after stringent standard engine specifications and limited engines over season were introduced.  Since the first homologation of the engines, teams have been allowed to retune the engine for different RPM limits and also to accommodate KERS.  Offsetting this has been the increase to the parts covered by the specification freeze. 

Teams are however allowed to make changes to the their engines for reliability reasons, this applies both to resolving issues that have ‘blown up’ engines, as well as impending failures.  To request a change, teams have to apply to the FIA outlining the reason for the change and the resulting changes.  This information is passed around the other engine suppliers, this transparency helps to reduce excessive changes and reassures teams what their rivals might or might not be getting up to. 

While the fundamental reason for this dispensation is to aid teams with reliability problems, any ‘reliability’ change could also bring a performance gain.  This could be either as a direct result of the ‘reliability’ change i.e. lighter part making more power, or as a secondary result, i.e. new valve seat material allows a different fuel for more power.  Clearly any possible advantage will be taken by the manufacturers when making changes to the engine.

Ferrari had an issue with leaking pneumatic valves; this meant the car may not be able to last a full race distance without the system being topped up.  Thus Ferrari asked for and gained approval to make alterations to their valve system to resolve the problem.

Pneumatic valves are universal in F1 and have been for decades, first introduced by Renault on their V6 turbo engine, they replicate the effect of valve spring in closing the poppet valves in the cylinder head.  Where as a valve spring could do the job, they are more difficult to manufacture to cope with ever higher RPMs.  Although F1 engines are now limited to 18,000rpm, these pneumatic valves have worked on engines revving to over 20,000rpm.  Metal coiled valve springs, suffer from harmonic and fatigue problems at higher revs.  While still resolvable, these issues are simply cured with a switch to a pneumatic valve return system (PVRS).  Instead of a valve being closed against the cam by a coil spring sat in a pocket in the head, the pocket is sealed by a cap and the resulting closed cylinder pressurised with nitrogen gas creating an airspirng.  Of course the PVRS set up can lose pressure and F1 cars run with small nitrogen cylinder housed in the sidepod to keep the system pressurised.  Sometimes when excessive leaking occurs, the car is topped up at a pitstop by a mechanic with a hand held gas cylinder.  In Ferraris case their problem was that their system had always ‘leaked’ to some degree, but with a ban on the longer fuel stops, pit stops are now too short for effective repressurising.  Thus they applied to have their system altered.  It is understood that the Ferrari solution takes some lessons from the Toyota teams’ experience, possibly through the new Ferrari Engine Head Luca Marmorini, who also ran Toyotas F1 engine operation until the end of 2008.  A different PVRS set up, with different seals and revised oil formulation to aid sealing, the engine is now believed to be more powerful by some 12 horse power.  Quite a gain from a change in this era of frozen specification.

Spain: Mercedes W01 Roll Structure

 
It transpires the tip off we were given regardign the updates to the W01′s airbox was accurate, as Mercedes arrived in Barcelona with a radical new roll structure cum airbox.  Even in its launch guise the W01 exhibited a unique pillar shaped roll structure with the non structural airbox wrapped around it.  Now the team have further decoupled the airbox function from crash protection, by making the protection purely blade-like shape, with the airbox now formed totally by the engine cover and the inlet snorkels not touching the blade at all.  This is a dramatic looking solution and probably worth some improved performance from the rear wing due to the decreased disturbance of the airflow.  But in overall terms the change is only likely to be worth a small gain and not as important as the expected layout change or f-duct rear wing.

Mercedes MGP W01 – Spanish update predictions

Even from the cars early days in testing, Mercedes have had problems with the MGP W01 and Ross Brawn himself has been candid with the cars problems.  Fundamentally the car has the wrong weightaero bias, with it being too far to the front.  Last year one of Brawns strengths was its extreme forward weight bias, typified by the large slab of ballast in the front splitter, when the wider front slicks rewarded a +49% bias towards the front.  This year the tyres changed, the front tyres being 25mm narrower with a 20mm narrower tread, the rear tyres were also stiffened to cope with the heavy fuel loads.  Most teams perceived the loss of grip from the rear tyre change would not offset to loss in front end grip from the narrower front tyre.  Perhaps Mercedes (nee Brawn) felt the tyres would still favour a high percentage of weight towards the front, indeed the car still sports a significant slab of ballast in the front splitter.  At the last race the cars inherent weaknesses were exhibited by Michael Schumacher, who had both understeer and a chronic lack of rear grip, leading to poor traction in the wet and overwork rear tyres in the dry.  In Schumacher’s case his driving style tends to favour oversteer, while Rosberg is able to better cope with lack of turn-in and understeer the Bridgestone’s provide.  This trait of the Bridgestone front tyres has been present since the shift to a single tyre supply, which has only worsened with the move to slicks and now narrower slicks. 

Tyres work within a window of ideal vertical load.  This load comes from weight distribution and downforce, simplistically the former affects low speed grip and the latter higher speed grip.  Teams need to balance the static weight distribution and downforce front to rear to suit the tyres.  A graph of load versus grip for a tyre will see significant drops either end of the scale as the tyre fails to work when either over or under loaded.  It seem that Mercedes have too much load on the front tyres which will see them give up grip as the tyres gets too heavily loaded, this induces understeer.  Conversely they have too little load at the rear which will compromise traction off the line and out of slow turns, but also induce oversteer.  Having both ends of the car with incorrectly loaded tyres loads, will produce a car lacking in balance. The team could reduce grip at the rear to balance the car, but will then have a car lacking in grip. 

Although drivers favour certain degrees of understeer or oversteer depending on their driving style, both prefer this to with consistent balance and grip.  The differences in car set up between drivers are very subtle, its unlikely that one driver will have a significantly different weightaero balance front to rear compared to another, certainly not to the level where one driver runs a different layout or wheelbase.  the changes will be in small differences to; suspension, wing angle andor ballast placement.

In Mercedes case, they have tried to shift weight rearwards; this is limited by the team’s ability to find areas to house the slabs of tungstendensamet within the tight confines of the gearbox.  An area now compromised due to the packaging of the double diffuser.  To shift weight distribution 1% needs a shift of 10Kg from one axle to the other, obviously space at the axle line is limited, and so potential a greater weight within the wheelbase may be needed to achieve the same effect. 

If ballast placement is not going to do the trick, which appears to be the case with the W01.  Then the team are facing a layout change.  Which means the front andor rear axles will need to be shifted forwards relative to the chassis.  Something that could be done either by new front suspension moving the front wheels forward, or the same at the rear.  The rear option could also be achieved with a shorter gearbox.  Gearbox lengths have extended in previous years to push weight forwards, thus there is scope to reduce their length without having to resort to all new gear and internals.

According to the informed rumours, Mercedes will opt for a blend of front suspension changes mated to a shorter gearbox.  In the process extending the wheelbase.  Many in the media have highlighted the changes as a wheelbase change as the solution to the balance problem, but the extended wheel base is largely a function of the shifting the axles. It is not in itself the primary solution to their problems.

Shifting weight also demands a shift in aero balance, for Mercedes this means more rear downforce.  this cannot come purely from more rear wing angle as the drag that produces will slow straight lien speeds.  So ideally greater diffuser development is needed.  the team have been quick to get a passive F-duct running, this will certainly aid the ability to run more rear end downforce, but they must be careful its benefit is not eaten up by the need to run more rear wing or sales they will lose the advantage it gives other teams.

It now transpires that the F-duct rear wing on the W01 in China was passive device.  There remains the development of the ducting towards the cockpit and a tip-off suggests this is tied to a reshape of the roll structure.   How the ducting then reaches the rear wing may be either via a shark fin or up through the rear wing support.  Although Brawn tested a sharkfin briefly in 2009 on the BGP001, the team have yet to race a version of it, making them somewhat behind the times and lacking experience in how the taller bodywork reacts on track.

At least one area not a concern for the team will be their mirrors, which are already cockpit mounted and not subject to the repositioning facing some of their rivals (RBR & Ferrari).

We can expect a very different W01 to appear for the next race, we will cover the developments as soon as the car breaks cover in the days preceding the race.